A Solution for Leaky Ductwork

Harvard University

Leaky ductwork connected to a new air handling unit in Girguis Lab at Harvard University was fixed with a new approach to duct sealing.

At Harvard University’s Girguis Lab, engineers had just installed a new 8,500 CFM air handling unit that was meant to supply heat to the lab and an adjacent facility. When the unit was brought online, however, its fan was operating at around 97 percent of capacity with little effect—and that was even before the system was connected to the adjacent facility. It was determined that leaks in the ductwork were reducing static pressure to such a degree that air couldn’t reach its destinations. With ducts hidden under insulation and behind layers of pipes, fixing those leaks seemed an impossible task.

Fortunately, the mechanical contractors on the job had heard about a new approach to duct sealing called Aeroseal that worked from the inside of the air shafts to locate and seal leaks.

In just a matter of days, the problem was fixed. The system’s duct leaks were quickly reduced from more than 5,800 CFM down to 429 CFM—a 98-percent reduction. The AHR fan now operated at only 37 percent of capacity. The system was quieter, and university engineers were relieved.

“I would absolutely call this a project saver,” says John Holliser, senior capital project manager for Harvard. “Our only other option was to tear down walls and demolish the building structure in order to access the leaky ductwork. We were very pleased with the results and I honestly don’t know how we would have solved this issue if the Aeroseal technology wasn’t available.”

aeroseal.com

This article originally appeared in the College Planning & Management July/August 2019 issue of Spaces4Learning.

Featured

  • Fargo, N.D., Starts Construction on Consolidated Elementary School

    Fargo Public Schools in Fargo, N.D., recently announced the beginning of construction on a new elementary school, according to a news release. The district partnered with ICON Architectural Group and Kraus-Anderson Construction on the new Horace Mann Elementary School.

  • abstract illustration of school gym

    How the Gymnasium Can Serve as a Model for Learning Space Design

    Multipurpose gyms work because flexibility was built into the brief from the start, not retrofitted later. The same logic applies to academic spaces.

  • Doerr School of Sustainability Accelerator

    From Concrete Warehouse to Innovation Hub: Accelerating Sustainability at Stanford

    The transformation of a once windowless, concrete publishing warehouse into a sun-drenched center for global innovation began with a single, fundamental challenge: how to turn an industrial storage shell into a space built for human connection.

  • Can AI Help Build Stronger Communities in Student Housing?

    Student housing success is shifting from operational performance to student experience, with belonging now at the center. A recent 2025 report underscores a growing emphasis on student well-being, community, and engagement, signaling that expectations now extend beyond logistics to ensure students feel supported in their living environments. AI is enabling that shift by reducing administrative workload and giving teams more time to focus on meaningful student engagement.