A Solution for Leaky Ductwork

Harvard University

Leaky ductwork connected to a new air handling unit in Girguis Lab at Harvard University was fixed with a new approach to duct sealing.

At Harvard University’s Girguis Lab, engineers had just installed a new 8,500 CFM air handling unit that was meant to supply heat to the lab and an adjacent facility. When the unit was brought online, however, its fan was operating at around 97 percent of capacity with little effect—and that was even before the system was connected to the adjacent facility. It was determined that leaks in the ductwork were reducing static pressure to such a degree that air couldn’t reach its destinations. With ducts hidden under insulation and behind layers of pipes, fixing those leaks seemed an impossible task.

Fortunately, the mechanical contractors on the job had heard about a new approach to duct sealing called Aeroseal that worked from the inside of the air shafts to locate and seal leaks.

In just a matter of days, the problem was fixed. The system’s duct leaks were quickly reduced from more than 5,800 CFM down to 429 CFM—a 98-percent reduction. The AHR fan now operated at only 37 percent of capacity. The system was quieter, and university engineers were relieved.

“I would absolutely call this a project saver,” says John Holliser, senior capital project manager for Harvard. “Our only other option was to tear down walls and demolish the building structure in order to access the leaky ductwork. We were very pleased with the results and I honestly don’t know how we would have solved this issue if the Aeroseal technology wasn’t available.”

aeroseal.com

This article originally appeared in the College Planning & Management July/August 2019 issue of Spaces4Learning.

Featured

  • Cleveland High School Breaks Ground on Modernization

    Portland Public Schools in Portland, Ore., recently announced that construction has begun on a modernization project for Cleveland High School, according to a news release. The existing building will be replaced with a new, 300,000-square-foot facility at the same site.

  • Texas Recruitment

    Texas Recruitment

    Established in 1999, the Education Design Showcase is a vehicle for showing off innovative — yet practical — solutions in planning, design, architecture, and construction. The University of Texas at Austin's Texas Recruitment has been recognized with an EDS 2026 Grand Prize award in the category of Renovation.

  • Tennessee Middle School Completes Health, Life Safety Renovations

    The Giles County Board of Education in Pulaski, Tenn., recently announced that a series of renovation projects has been completed at Bridgeforth Middle School, according to a news release. The district partnered with Wold Architects & Engineers and Brindley Construction to modernize building systems at one of the district’s oldest schools.

  • Children walking along bright school corridor with motion blur

    How Next-Gen Design Is Reshaping the Student Experience

    The environments where students learn play a crucial role in shaping their growth in and out of the classroom. By centering design on well-being, flexibility, and purpose, districts can ensure their facilities remain vibrant community assets for many years to come.