Skip to main content
Add as a preferred source on Google

Chiller Plant Optimization Saves Money

  • 02/01/18
chiller plant

Baylor saved more than $460,000 (about 24 percent of electricity costs), 5.8 million kilowatt-hours, and 8.6 million pounds of CO2 with Optimum Energy.

Baylor University in Waco, TX, had a typical chiller plant—it ran well, but it was a hodgepodge of equipment and it was managed manually. Operators judged once per shift when to add or shed electricity load based on demand. That imprecise, inconsistent process made the plant inefficient.

Kenneth Haltom, who manages Baylor’s energy services through a partnership with Aramark, and his team suspected that chiller plant optimization would be the best way to increase efficiency and reduce energy costs. There was good savings potential: the eight-chiller plant, which cools 4.9 million square feet of space 365 days a year, was using 32 million kWh of electricity annually.

The team brought in Optimum Energy to assess the opportunity, and found their hypothesis was right. Optimum installed its OptimumLOOP software and OptiCx platform. The closed-loop optimization solution reads data every 30 seconds and dynamically adjusts plant equipment in real time in response to changing conditions. The software determines the best operating conditions across the plant and makes on-the-fly changes to all eight chillers, water pumps and cooling tower equipment.

“OptimumLOOP made everything automatic, from slightly adjusting a single valve to improve water flow, to shedding entire machines from the system when demand decreases,” explains Haltom. “Each chiller operates at a different output and rate, depending on what gives us the greatest efficiency.”

In the first year of operation, plant efficiency went from 0.897 kW/ton to 0.681 kW/ton. Baylor saved more than $460,000 (about 24 percent of electricity costs), 5.8 million kilowatt-hours and 8.6 million pounds of CO2. Also, air-conditioned spaces became more comfortable, and chiller equipment is now easier to maintain.

“Chiller optimization offered us the biggest bang for the buck,” says Haltom. “The product from the chiller plant is better, more consistent, and it’s now based on real-time load rather than operator guesses.”

www.optimumenergyco.com

This article originally appeared in the College Planning & Management February 2018 issue of Spaces4Learning.

Featured

  • University of Arizona Approves New Residence Hall

    The Arizona Board of Regents recently approved plans for a new residence hall at the University of Arizona in Tucson, Ariz., according to a news release. The new facility is scheduled to open in fall 2028 and have the capacity for more than 1,200 students, enforcing a new university expectation that all first-year students live on campus.

  • Illinois District Boosts Security at High-School Stadium

    Richmond-Burton Community High School in Richmond, Ill., recently announced that it has completed the redesigned entrance to its high school stadium with a new focus on school security and community engagement, according to a news release. The district partnered with Wold Architects and Engineers on the project as part of District #157’s year-long facilities master plan.

  • restroom sinks

    CSU Dominguez Hills Standardizes Plumbing to Improve Restroom Maintenance and Efficiency

    At California State University, Dominguez Hills, facilities leaders have taken steps to standardize restroom fixtures as part of a broader effort to improve maintenance efficiency and control long-term costs.

  • UNT Dallas Holds Ribbon-Cutting Ceremony for $100M STEM Building

    The University of North Texas at Dallas in Dallas, Texas, recently celebrated the opening of its new, $100-million STEM Building, according to local news. The ceremony on Dec. 2 preceded the first day of classes in the facility on Jan. 12, 2026.