Skip to main content
Add as a preferred source on Google

Chiller Plant Optimization Saves Money

  • 02/01/18
chiller plant

Baylor saved more than $460,000 (about 24 percent of electricity costs), 5.8 million kilowatt-hours, and 8.6 million pounds of CO2 with Optimum Energy.

Baylor University in Waco, TX, had a typical chiller plant—it ran well, but it was a hodgepodge of equipment and it was managed manually. Operators judged once per shift when to add or shed electricity load based on demand. That imprecise, inconsistent process made the plant inefficient.

Kenneth Haltom, who manages Baylor’s energy services through a partnership with Aramark, and his team suspected that chiller plant optimization would be the best way to increase efficiency and reduce energy costs. There was good savings potential: the eight-chiller plant, which cools 4.9 million square feet of space 365 days a year, was using 32 million kWh of electricity annually.

The team brought in Optimum Energy to assess the opportunity, and found their hypothesis was right. Optimum installed its OptimumLOOP software and OptiCx platform. The closed-loop optimization solution reads data every 30 seconds and dynamically adjusts plant equipment in real time in response to changing conditions. The software determines the best operating conditions across the plant and makes on-the-fly changes to all eight chillers, water pumps and cooling tower equipment.

“OptimumLOOP made everything automatic, from slightly adjusting a single valve to improve water flow, to shedding entire machines from the system when demand decreases,” explains Haltom. “Each chiller operates at a different output and rate, depending on what gives us the greatest efficiency.”

In the first year of operation, plant efficiency went from 0.897 kW/ton to 0.681 kW/ton. Baylor saved more than $460,000 (about 24 percent of electricity costs), 5.8 million kilowatt-hours and 8.6 million pounds of CO2. Also, air-conditioned spaces became more comfortable, and chiller equipment is now easier to maintain.

“Chiller optimization offered us the biggest bang for the buck,” says Haltom. “The product from the chiller plant is better, more consistent, and it’s now based on real-time load rather than operator guesses.”

www.optimumenergyco.com

This article originally appeared in the College Planning & Management February 2018 issue of Spaces4Learning.

Featured

  • DFW-Area District Opens New Replacement Middle School

    The Eagle Mountain-Saginaw Independent School District near Fort Worth, Texas, recently held a ribbon-cutting ceremony for a new replacement middle school campus, according to a news release. The new facility for Wayside Middle School, originally established in 1964, was built on the site of the former district administration building and funded through Bond Proposition A in 2023.

  • South Carolina District Starts Construction on $50M Middle School Renovation

    The Aiken County Public School District in North Augusta, S.C., recently held a groundbreaking ceremony for the $50-million renovation and expansion of North Augusta Middle School, according to a news release. The project’s funding comes from the 2024 renewal of a one-cent sales tax approved by local voters.

  • Stanford Completes Construction on Graduate School of Education Facility

    Stanford University in Stanford, Calif., recently announced the end of construction on a new home for its Graduate School of Education, according to a news release. The university partnered with McCarthy Building Companies on the 160,000-square-foot project, which involved two major renovations and one new construction effort.

  • Pitzer College

    Designing for Change in Higher Ed Learning Environments

    Higher education will continue to evolve, and learning environments must evolve with it. By prioritizing adaptable infrastructure, thoughtful reuse, strong energy performance, and wellness-centered design, campuses can create spaces that support learning today while remaining flexible for the future.